US Factory Automation Market To Reach $64.2 billion by 2035

Published: Mar 2026

US factory automation market size is anticipated to reach $64.2 billion by 2035 and is projected to grow at a CAGR of 4.2% from 2025 to 2035, according to a new report by Orion Market Research. The US factory automation marketplace is defined by sustained technological innovation, a diversified industrial demand base, and the strong presence of both domestic automation providers and multinational engineering corporations. The country represents one of the most advanced global centers for intelligent manufacturing systems, with companies focusing on industrial robotics, programmable logic controllers, motion control solutions, and integrated software platforms tailored to automotive, aerospace, electronics, pharmaceuticals, food processing, and consumer goods industries. Solution providers increasingly prioritize precision control, operational efficiency, system flexibility, and cybersecurity resilience to address evolving production requirements and competitiveness standards across end-use sectors.

Browse the full report description of “US Factory Automation Market, Size, Share And Trend Analysis Report By Component (Industrial Robots, Machine Vision, Human Machine Interface(HMI), Sensors, Control Valves, Others( Field Instruments), By Control System (Programmable Logic Controllers(PLC), Distributed Control Systems (DCS), Supervisory Control and Data Acquisition System (SCADA), Manufacturing Execution System (MES), Others( Product Lifecycle Management)), By Industry (Automotive, Aerospace & Defense, Oil & Gas, Chemical, Food & Beverages, Healthcare, Others (Mining and Electronics)), Forecast Period, (2026-2035)” at https://www.omrglobal.com/industry-reports/us-factory-automation-marke

Regulatory supervision and industry standards are guided by authorities such as the Occupational Safety and Health Administration and the National Institute of Standards and Technology, particularly in areas related to machinery safety, system interoperability, industrial cybersecurity, and performance benchmarking. Compliance frameworks emphasize workplace safety certification, secure network architecture, data integrity protection, and adherence to automation protocols. These regulatory priorities have accelerated the adoption of Industrial Internet of Things (IIoT) platforms, AI-driven analytics systems, and smart manufacturing architectures, reinforcing responsible and secure automation deployment across complex industrial environments.

Industry data from US manufacturing associations indicate that factory automation represents a substantial component of capital investment within advanced production sectors, contributing significantly to productivity growth and export competitiveness. Continued investment in collaborative robotics, real-time monitoring technologies, digital twin simulation platforms, and predictive maintenance systems underscores the sector’s commitment to innovation and domestic manufacturing resilience. Expanding research and development initiatives focused on flexible production models and data-centric operational frameworks further strengthen the long-term sustainability and global leadership position of the US factory automation market.

Innovation Leaders Transforming the US Factory Automation Market

The key players in the US factory automation market include ABB Ltd., Honeywell International Inc., Rockwell Automation, Inc., Schneider Electric SE, and Siemens AG., among others. Companies operating in the US factory automation market are reinforcing their technological capabilities through the development of advanced robotics systems, intelligent control platforms, and integrated industrial software solutions designed to enhance production efficiency and operational precision. Industry participants are investing in next-generation automation technologies, including collaborative robots, machine vision systems, and real-time process monitoring tools, to improve accuracy, reduce downtime, and optimize manufacturing throughput.

  • In October 2025, NVIDIA announced that the nation’s manufacturers, industrial software developers and robotics companies are using NVIDIA Omniverse technologies to build state-of-the-art robotic factories and new autonomous collaborative robots to help overcome labor shortages and drive American reindustrialization.

Market Coverage

  • The market number available for – 2025-2035
  • Base year- 2025
  • Forecast period- 2026-2035
  • Segment Covered-
    • By Component
    • By Control System
    • By Industry
  • Competitive Landscape - ABB Ltd., Honeywell International Inc., Rockwell Automation, Inc., Schneider Electric SE, and Siemens AG, among others.

Key questions addressed by the report.

  • What is the market growth rate?
  • Which segment and region dominate the market in the base year?
  • Which segment and region will project the fastest growth in the market?
  • Who is the leader in the market?
  • How are players addressing challenges to sustain growth?
  • Where is the investment opportunity?

US Factory Automation Market Report Segment

By Component

  • Industrial Robots
  • Machine Vision
  • Human-Machine Interface (HMI)
  • Sensors
  • Control Valves
  • Others (Field Instruments)

By Control System

  • Programmable Logic Controllers (PLC)
  • Distributed Control Systems (DCS)
  • Supervisory Control And Data Acquisition Systems (SCADA)
  • Manufacturing Execution Systems (MES)
  • Others( Product Lifecycle Management)

By Industry

  • Automotive
  • Aerospace & Defense
  • Oil & Gas
  • Chemical
  • Food & Beverages
  • Healthcare
  • Others (Mining And Electronics)

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